Injection Mould Construction

A molding according to the function of each of its parts can be divided into four sections 1. Introductory part of the plastic nozzle into the cavity cavity 2. penunjuang system (support system) 3. demolding system 4. heat transfer system

Mold Base Standard Part

In the manufacture of injection mold, mold base is an integral part, mold maker can make your own mold base or buy a standard mold base, the system of the mold base can be adjusted with the construction standards required, both for the two plate and three plate, stripper plate ejectors, hot runner and mold base for a screw, when the entire standard mold base is not there to meet the new final step is to make a special mold base.

Injection Mould Classification

classification or types of mold injection very depend on what we need to make the plastic parts, because every parts have specific and unique design. when design molds we must see what the influencing factor like geometry, number of cavities, ejection principle, plastic material and shape of part.

Injection Mold Cooling

This section is the most important part of the overall mold cylcle time, because in one cycle time, the process of heat exchange to spend about 70-80% of the total cycle time, thus setting the optimal heat transfer system will greatly affect the quality and cycle time of a product.

Undercut System : Cam, Angular, Lift Cavity, Loose core

cavity and core, and its derivatives when there are undercut on product, design and construction of a good core cavity and in accordance with the requirement could increase the life of tooling itself, reduce material consumption, reduce dependence on maintenance inserts, and can reduce the cost of making the mold so the mold cost per products also declined.

Showing posts with label insert. Show all posts
Showing posts with label insert. Show all posts

Saturday, September 15, 2007

Coring uniform wall thickness

when design a mold then we find nonuniform wall thickness, we can make little graduation translation using core, of course if there was not function parts,
ordinary parts like not cosmetic parts, touching with others parts, sliding and etc, should we change by making insert in core or cavity side. look at picture below
when a parts have no uniform thickness after injection process, sink marks and unfill product like void will occurs,




Different wall thicknesses in the same component cause differential shrinkage which, depending on component rigidity, can lead to serious warpage and dimensional accuracy problems To attain uniform wall thickness, thick-walled areas of the moulding should be cored like picture above,
the best core for graduation translation and easier material flow is by make radius in every corner, beside flow more easier there will easy when machining process used,and no need EDM process so it's should cost down the price of product.