Injection Mould Construction

A molding according to the function of each of its parts can be divided into four sections 1. Introductory part of the plastic nozzle into the cavity cavity 2. penunjuang system (support system) 3. demolding system 4. heat transfer system

Mold Base Standard Part

In the manufacture of injection mold, mold base is an integral part, mold maker can make your own mold base or buy a standard mold base, the system of the mold base can be adjusted with the construction standards required, both for the two plate and three plate, stripper plate ejectors, hot runner and mold base for a screw, when the entire standard mold base is not there to meet the new final step is to make a special mold base.

Injection Mould Classification

classification or types of mold injection very depend on what we need to make the plastic parts, because every parts have specific and unique design. when design molds we must see what the influencing factor like geometry, number of cavities, ejection principle, plastic material and shape of part.

Injection Mold Cooling

This section is the most important part of the overall mold cylcle time, because in one cycle time, the process of heat exchange to spend about 70-80% of the total cycle time, thus setting the optimal heat transfer system will greatly affect the quality and cycle time of a product.

Undercut System : Cam, Angular, Lift Cavity, Loose core

cavity and core, and its derivatives when there are undercut on product, design and construction of a good core cavity and in accordance with the requirement could increase the life of tooling itself, reduce material consumption, reduce dependence on maintenance inserts, and can reduce the cost of making the mold so the mold cost per products also declined.

Showing posts with label collision gate. Show all posts
Showing posts with label collision gate. Show all posts

Sunday, March 30, 2008

Tab gate design in Mold

general construction of tab can see at picture below


basically melted material is fed to this gate from a separate primary gate (after runner), the function of the gate typically is employed for flat and thin parts to reduce the shear stress in the cavity, Tab gate able to used in various material plastic such us ABS, PS, acrylic, PP, PVC, Polycarbonate. SAN and other which has relatively low fluidity. at this type of gate, the high shear stress generated around the gate that trimmed after molded. this gate sometimes also called the collision gate.

Function in Product and General Rule
The thickness of tab gate should be the same as the part wall, yo can also make more thin, but when designed parts for cosmetic parts if preferred that the thickness is same with the product thickness.
rule number two is, make the gate as center as possible in the product side, but you must consider the product size and shape.
basically minimum tab width is about 6,5 mm and the tab thickness minimum is 75 % from the thickness product


for more picture and drawing view,please look at picture below

(Top View of Tab Gate)






(Front view of Tab Gate)





(Side View of Tab Gate)

each picture is able to enlarge by clicking the picture.